Carpet-Burns on Application and Workability

• Substitute for plywood, particleboard, MDF, other surface coverings
• Customizable sizes, colors
• Customizable surface markings
• Flexible and bendable, allowing creativity in design
• Paintable and coatable
• Can be routed and shaped
• Cut edges are smooth and even
• No specialized tools required
• No harmful silica fibers or dust

Machining and Molding

Most woodworking tools can be used on HTC provided they are kept sharp. The biggest problem is frictional heat, which causes the plastic material, especially scarf to melt. The general rule is 'fast speed - slow feed', and if necessary use water based cutting fluids.

HTC sheets will scratch easily if handled roughly.  Be especially aware when stacking. Some edges may be sharp and gloves should be worn when moving material.

Drilling

HTC will drill quite easily, Drills should be kept sharp, and the drill regularly withdrawn to ensure that melting is not taking place at the point - the 'woodpecker' method.

Milling and Routing

Milling machines and woodworking routers can be successfully used on HTC boards.  Remember to use sharp tools and a relatively slow feed rate and clamp the material down properly.

Sawing

It is recommended that a 96-tooth blade is used, however most saws can be used.  If using a jigsaw be extra cautious as these can generate heat.  Attention should be given to scarf removal and blade cooling. It is difficult to achieve fine finishes with sawing and finishing is often necessary through running a small flame over the untidy edge.

Fastening

Most types of fasteners can be used including screws, clips, rivets and bolts, especially those recommended for MDF boards.
Surface Finishing
HTC boards are supplied with a gloss or matt finish. Gloss HTC will scratch easily, however most scratches can be carefully sanded out with a fine grade of paper or buffed with car polish.

Maintenance

Surface dirt can be easily removed using a mild detergent and warm water.

Resistance

HTC sheets must not be exposed to excessive heat as this will melt and eventually burn the material. HTC will withstand hot water, but prolonged application of boiling water will soften the sheet and cause it to lose its shape.  Try to keep the material out of direct sunlight.

Safety Data Sheet